Calculation and manufacture of any inductors

The inductor is a copper tube or busbar structure that has been bent according to calculations to achieve the required inductance and magnetic flux density in the heater. The performance and efficiency of the oscillatory circuit will depend on the correctness of the calculations. Before making an inductor, it is necessary to calculate the quality factor of the oscillatory circuit by determining the inductance and selecting the capacitance.

We create equipment for casting, heating, hardening, heat treatment of metal, equipment cooling systems. We design equipment, manufacture, carry out erection supervision, commissioning of equipment, train personnel.
We design and manufacture non-standard solutions for thermoelectric metal processing. In the production of components and assemblies for induction melting furnaces, we use high quality materials and the latest equipment and machines.

Calculation of inductors for metal melting

Calculation of inductors for melting metal differs from heating billets. Depending on the temperature of the metal, the magnetic properties of the induction heater change. We calculate the inductor for induction heaters of different configuration and geometry: round, rectangular, square, slot-like, and even “Archimedean spiral”.

By the type of winding, there are two types: spiral and transposition. Most of them are single-layer, but there are exceptions. To increase the magnetic flux density, a two-layer is made. When designing induction coils for a given task, a copper pipe of a special profile and section is calculated. In addition to calculating the required profile of the copper pipe, electrical insulating materials are calculated. The use of low-quality insulating and mechanical materials will lead to failure of the product, and as a result, equipment failure.

Our specialists have vast experience in calculating inductors for melting and heating, all we need to carry out the calculation is to fill out our questionnaire and correctly formulate the problem.

Reliable equipment from a trusted manufacturer

Long-term experience of LLC “Termolit Plus” allows us to professionally perform calculations, development and implementation of inductors used in all branches of the machine-building and steel industry. Our engineers and designers design and implement new technological approaches, using the experience of leading foreign manufacturers and the latest technologies, ensuring the highest possible efficiency of inductors.